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Black Wastewater Pillow Sheet Heat Exchanger Low Energy Consumption

1 set
MOQ
200,000USD~2,000,000USD/SET
Price
Black Wastewater Pillow Sheet Heat Exchanger Low Energy Consumption
Features Gallery Product Description Request A Quote
Features
Specifications
Application: Black Wastewater
Key Selling Points: Pillow Jacket Sheet
Feature: Low Energy Consumption
Power Source: Electricity ,steam
Material: SS 304/316L
Name: Combined MVR Falling Film Evaporator
Voltage: 220/380/480V
Local Service Location: Turkey, United Kingdom, United States, Italy...
Warranty Of Core Components: Engine, Bearing, Gearbox
Warranty: 1 Year
High Light:

480V pillow sheet heat exchanger

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316L pillow sheet heat exchanger

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SS304 dimple jacket heat transfer

Basic Infomation
Place of Origin: Jiangsu,China
Brand Name: HANPU
Certification: ISO,CE
Model Number: HP-MVR
Payment & Shipping Terms
Packaging Details: Bulk
Delivery Time: 90days
Payment Terms: T/T, L/C, D/A, D/P, Western Union
Supply Ability: 1 set/month
Product Description

Pillow jacket sheet exchanger for black wastewater from paper pulp

 

Laser welding heat transfer plate:
The heat transfer plate is made by automatic laser welding and forming process. Its special pillow structure makes the fluid form the best turbulent state, achieves efficient heat transfer, and has the characteristics of dust resistance, high temperature and high pressure resistance, easy cleaning and so on.
Principle of heat transfer plate:

The heat transfer plate consists of two thin plates, which are completely welded around by laser welding process, and the middle area is full of pillow pattern; after forming process, pillow shaped cavity is formed inside the heat transfer plate. Pillow design creates excellent turbulence and provides self-supporting structure. In practical application, additional welding path is often added in the heat transfer plate to adjust and control the interface position of fluid in and out of the heat transfer plate, the flow velocity and flow rate of fluid in the plate, so as to optimize the heat transfer effect.

Black Wastewater Pillow Sheet Heat Exchanger Low Energy Consumption 0

Black Wastewater Pillow Sheet Heat Exchanger Low Energy Consumption 1

 

Black liquor is the waste liquor from the kraft pulping process after pulping is completed. It contains most of the original cooking inorganic elements and the degraded, dissolved wood substance. The latter includes acetic acid, formic acid, saccharinic acids, numerous other carboxylic acids (all as the sodium salts), dissolved hemicelluloses (especially xylans), methanol, and hundreds of other components. It is an extremely complex mixture. About 7 tons of black liquor at 15% solids (about 10% organic chemicals and 5% inorganic chemicals with a total solid is produced per ton of pulp. The black liquor must be concentrated to as high a solids content as possible before being burned in the recovery boiler to maximize the heat recovery. The viscosity rises rapidly with concentration above 50%, with softwood black liquors being more viscous than hardwood black liquors. Black liquor is usually fired at 65%–70% solids content.

 

Black Wastewater Pillow Sheet Heat Exchanger Low Energy Consumption 2

 

Black liquor evaporation
Black liquor recovered from pulping contains 14-17% dissolved solids
These solids are composed of about 1/3 inorganic chemicals that were in the white liquor added to the digester
The remaining 2/3 consist of the organic chemicals extracted from the wood
Black liquor must be concentrated to above 60% solids so that it will burn without supplemental fuel

 

item 5 effect station combined evaporation process
MVR pre concentration 5-effect evaporation station
Evaporation water (t/h) 100 64.28 35.72
Incoming concentration(%) 10 10 20
Out concentration(%) 45 20 45
Evaporator area(㎡) 10000 8500 4000
Condenser area(㎡) 800 / 300
Consumption Steam (t/h) 25 / 9
Electricity(kWh/h) 500 1600 180
Water(t/h) 900 / 350
Running cost RMB/hour 4500 960 1633
RMB/T water evaporation capacity 45 25.93
RMBx10000/Day 10.8 6.2
RMBx10000/Year(340days) 3672 2115

 

Cleanest condensates
Highly efficient condensate segregation in the evaporator ducts and lamellas, plus the integrated stripping of foul condensate fractions, produce clean and re-usable water. Methanol in the liquor is separated from the condensate and recovered as an auxiliary fuel in a methanol liquefaction system.

Efficient chloride and potassium removal
Crystallization technology is used in the integrated system. Energy is conserved by using the secondary vapor from the evaporator for the crystallization process.

Best possible energy efficiency
The use of fully integrated foul condensate stripping, optimized liquor distribution, and the ability to use various heat sources within a single thermal effect ensure an evaporation system that meets unique customer requirements while providing the best possible availability and energy efficiency.

 

Production process

Black Wastewater Pillow Sheet Heat Exchanger Low Energy Consumption 3

 

 

 

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Tel : +8613962270688
Fax : 86-512-58797983
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