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Industrial mvr evaporation system

Mvr Evaporator For Starch Syrup

Zero Liquid Discharge Sugar Mvr Evaporator

Basic Infomation

Place of Origin: China

Brand Name: Hanpu

Certification: ce，iso

Model Number: MVR

Payment & Shipping Terms

Packaging Details: Packing in wooden case

Delivery Time: 90days-150days

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Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup

Product Description

Industrial MVR Evaporator - Zero Liquid Discharge for Sugar & Starch Syrup

Engineer-to-order Mechanical Vapor Recompression (MVR) evaporator for sugar juice, molasses, and starch syrup concentration with integrated Zero Liquid Discharge (ZLD) options. The system recycles latent heat by mechanically recompressing secondary vapor, delivering low OPEX, stable °Bx/DS control, and minimal effluent for sustainable operation.

Key Benefits

Energy Efficiency: Electric-duty MVR slashes fresh steam use after start-up.
Product Quality: Vacuum/low ΔT evaporation protects color, flavor, and DE; tight °Bx/solids control.
ZLD Readiness: Condensate polishing for reuse; concentrate routed to crystallizer/dryer for solids discharge.
Hygienic Design: Food-contact stainless steels, drainable layouts, optional CIP/SIP.
High Availability: 24/7 automatic operation with redundancy and predictive fouling monitoring.

Process & Thermal Economy

Secondary vapor is mechanically compressed to raise saturation temperature and reused as the heating medium. Optimized Δ T/LMTD, residence time, and circulation preserve sucrose/invert balance and DE, while enabling deep concentration for syrup finishing and ZLD schemes.

Materials & Hygiene

Wetted parts in SS316L/duplex (electropolish on request); sanitary connections, food-grade elastomers, sloped/drainable piping; validated CIP/SIP supporting HACCP/ISO 22000.

Process Overview -- Sugar & Starch Syrup ZLD

Flow: clarification/filtration → MVR evaporation → condensate polishing → concentrate finishing/ZLD

Feed prep: clarification/filtration, pH trim, degassing to minimize color pickup and scaling.
MVR evaporation (vacuum): falling film/forced circulation with tight ΔT for gentle, efficient concentration.
Condensate polishing: filters/RO/AC to meet reuse (process/CIP) or discharge limits.
Finishing/ZLD: syrup to target °Bx/DS; mother liquor to crystallizer/centrifuge/dryer for solids discharge.
Automation: PLC/HMI recipes for crop/seasonal variability, alarm interlocks, historian, remote support.

Key Components

MVR evaporator (falling film / forced circulation) with vapor-liquid separator
Mechanical vapor compressor (turbo/Roots) with VFD
Preheaters, main heater, condensers, vacuum/NCG handling
PLC/HMI/SCADA; instruments (T/P/flow/cond/level/°Bx or DS)
CIP/SIP skid; condensate polishing filters/RO; optional aroma capture

Performance & Sizing

Parameter	Typical Range*
Operation	Continuous, 24/7
Electric use (MVR)	~15-40 kWh per ton of water evaporated (duty/CR dependent)
Product temperature	Low-temp vacuum duty to protect color/DE and reduce inversion
Sugar syrup (°Bx)	e.g., 60-75 °Bx; tighter spec via inline °Bx/viscosity control
Starch syrup (DS/DE)	e.g., 70-85% DS; DE preserved with gentle ΔT and residence time
Condensate quality	Polished for reuse (process/CIP) per site standards
Materials	SS316L/duplex; Ti/Hastelloy available for corrosives

*Performance depends on feed composition, viscosity/fouling tendency, compression ratio, and heat-exchanger design.

FAQ

Can one line handle both sugar and starch syrup?
Yes--recipe-based setpoints (ΔT, residence time, pressure) and sanitary changeover enable multi-product operation.

How is product quality protected?
Vacuum boiling lowers temperature; uniform thin film and tight ΔT minimize color formation and inversion/degradation.

How does ZLD integrate?
Condensate is polished for reuse; mother liquor proceeds to crystallization, centrifugation, and drying for solid discharge.

Application

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Contact Person :	Mr. Jim(General Director)
Tel :	+8613962270688
Fax :	86-512-58797983

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