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Mechanical MVR Evaporation System Vapor Recompression Vacuum Machine

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Mechanical MVR Evaporation System Vapor Recompression Vacuum Machine
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Vacuum MVR Evaporation System

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Mechanical MVR Evaporation System

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Vapor Recompression MVR Evaporator Machine

Basic Infomation
Place of Origin: China
Brand Name: Hanpu
Certification: ce,iso
Model Number: mvr
Payment & Shipping Terms
Packaging Details: Packing in wooden case
Delivery Time: 90days-150days
Product Description
Mechanical MVR Evaporation System Vapor Recompression Vacuum Machine
Advanced Vapor Recompression Technology
Mechanical MVR Evaporation System Vapor Recompression Vacuum Machine 0

The Mechanical Vapor Recompression (MVR) evaporation system is a vacuum-based machine designed for concentrating and crystallizing high-salinity or heat-sensitive solutions. By mechanically compressing secondary vapor and recycling it as the heating medium, the system delivers exceptional energy efficiency, low operating costs, and continuous stable performance.

Key Benefits
  • Energy efficiency: Reduces fresh steam consumption to near zero, significantly lowering utility costs
  • Vacuum operation: Maintains low boiling temperatures to protect heat-sensitive products
  • Consistent crystal quality: Precise control of supersaturation ensures uniform grain size
  • Reliable operation: Designed for extended production runs with CIP-ready configurations
Industrial Applications

Widely used in chemical, pharmaceutical, food processing, environmental, and salt industries, the MVR vacuum evaporator is ideal for:

  • Brine concentration and salt crystallization
  • High-COD wastewater zero liquid discharge (ZLD)
  • Pulp black liquor treatment
  • Value-added product recovery
Technology Highlights

Vapor Recompression: Secondary vapor is mechanically compressed, raising its temperature and reusing latent heat as the primary heating source.

Vacuum Operation: Maintains low boiling points to improve thermal economy and protect sensitive materials.

Mechanical Reliability: Features robust turbo/Roots compressors with VFD control for high efficiency and load flexibility.

Process Flow
Mechanical MVR Evaporation System Vapor Recompression Vacuum Machine 1
  • Feed preparation: Includes pre-filtration, softening, and deaeration
  • Evaporation under vacuum: Forced circulation with precise ΔT control for optimal performance
  • Mechanical compression: Vapor recompression provides heat energy
  • Crystallization: Controlled supersaturation ensures desired crystal size
  • Solid-liquid separation: Centrifugation, drying, and mother liquor recycling
System Components
  • MVR forced-circulation evaporator/crystallizer with circulation pumps
  • Mechanical vapor compressor (turbo/Roots) with VFD and protection systems
  • Vapor-liquid separator, heat exchangers, condensers, and vacuum system
  • Automation controls with PLC/HMI/SCADA for continuous operation
  • CIP skid and anti-scaling dosing system for extended uptime
Performance Specifications
Parameter Typical Range*
Electric consumption ~15-40 kWh per ton of water evaporated
Fresh steam demand Minimal after start-up
Operating pressure Vacuum (customized per application)
Product consistency High, with narrow crystal size distribution
Availability ≥ 95% with proper CIP scheduling

*Performance depends on feed quality, compression ratio, and heat-exchanger design.

Frequently Asked Questions
Is MVR suitable for high-salt wastewater?

Yes — the system is widely used in ZLD projects for high-salinity brine concentration and crystallization.

Can it handle food-grade applications?

Absolutely — stainless steel 316L/duplex materials, hygienic designs, and full CIP validation are available.

How does it save energy?

By compressing and reusing vapor, MVR recovers latent heat, drastically lowering steam use compared to multi-effect units.

Mechanical MVR Evaporation System Vapor Recompression Vacuum Machine 2
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Get in touch with us
Contact Person : Mr. Jim(General Director)
Tel : +8613962270688
Fax : 86-512-58797983
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