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15000kg/h Three Effect Falling Film Evaporator In Chemical Pharmaceutical Industry

Basic Properties
Place of Origin: Jiangsu,China
Brand Name: HANPU
Certification: ISO9001,CE
Model Number: HP-MEE
Trading Properties
Minimum Order Quantity: 1 set
Price: 100,000USD~2,500,000USD/SET
Payment Terms: T/T,L/C,D/A,D/P
Supply Ability: 1 set/90days
Specifications
Applicable Industries: Manufacturing Plant, Food & Beverage Factory After Warranty Service: Video Technical Support, Online Support, Spare Parts
Name: Three Effect Falling Film Evaporator Main use: Chemical Pharmaceutical Industry
Advantage: Good Price Power Source: Steam
Machinery Test Report: Provided Feature: Low Steam Consumption
Vacuum degree: Adjustable Warranty of core components: 1 Year
High Light:

15000kg/h three effect falling film evaporator

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ISO three effect falling film evaporator

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falling film 3 effect evaporator

Product Description
15,000 kg/h Three-Effect Falling Film Evaporator for Chemical & Pharmaceutical Industry
Designed for continuous concentration and mother-liquor recovery, Hanpu’s three-effect falling film evaporator (15,000 kg/h) delivers high throughput with low specific steam consumption. Operating under vacuum with staged effects, the system reuses latent heat to minimize utilities while protecting heat-sensitive actives, intermediates, and APIs.
Three-Effect Falling Film Evaporator - Overall View
Energy Efficiency
Multi-effect heat reuse (E1→E2→E3) achieves a steam economy of ~3.5–4.0 kg water/kg steam; optional TVR/MVR can further reduce OPEX.
Gentle, Clean, Compliant
Vacuum, low residence time falling-film evaporation protects product quality. Contact parts in SS316L with sanitary welds support cGMP practice.
Stable & Scalable
Anti-scaling design, inline density/conductivity control, and PLC/HMI automation keep concentration on-spec during long campaigns.
Process Overview
  1. Feed & Preheat: Metered feed is preheated via condensate/heat recovery to cut live steam.
  2. Effect 1: Live steam heats E1; generated vapor becomes the heating medium for E2.
  3. Effect 2 & 3: Successively lower pressures/temperatures maintain gentle boiling and high overall ΔT utilization.
  4. Separation & Control: Vapor–liquid separators ensure clean condensate; inline density or refractometer governs discharge/recycle.
  5. Vacuum & Condensing: Final vapors condense in a surface condenser; non-condensables are removed by the vacuum system.
Key Specifications — 15,000 kg/h Model (Illustrative)
Parameter Unit Value / Notes
Evaporation capacity kg/h 15,000
Raw steam consumption kg/h ≈ 4,500 (typical three-effect)
Steam economy kg water/kg steam ~3.5–4.0 (higher with TVR/MVR)
Operating temperatures (E1/E2/E3) °C ~99 / ~76 / ~53 (vacuum operation)
Materials of construction Product side SS316L (optional SS304); gasket/elastomer per solvent/cleaning chemistry
Automation & control PLC/HMI, flow–T–P–level–density/conductivity, alarms, historian, remote support
Cleaning CIP with validated recipes; short downtime; optional SIP where applicable
Typical applications APIs, intermediates, solvent-bearing liquors, mother-liquor recovery, crystallization feed prep
System Views
What You Receive
  • Process design with heat & mass balance, utility summary, and PFD/P&ID.
  • Detailed engineering, fabrication, FAT/SAT, installation & commissioning.
  • Performance test at guaranteed throughput and concentration targets.
  • Operator training, spare parts plan, and lifecycle optimization service.
Quality & Compliance
  • ISO-aligned QC procedures; pressure vessels per applicable codes.
  • Hygienic design principles for pharma: drainability, smooth finishes, dead-leg control.
  • Documentation package: material traceability, ITP/QCP, manuals, and validation support.
About Hanpu
Hanpu engineers and delivers energy-efficient MEE/MVR systems for chemical and pharmaceutical plants worldwide. Our integrated EPC capability and responsive service help you reduce OPEX, meet compliance, and run reliably at scale.